Let’s explore the useful 6 methods used by fashion brands, custom apparel businesses, and print shops around the world, each for its own reason:

1. Direct-to-Film (DTF)

DTF printing starts by printing your design onto a special film. Then, adhesive powder is applied. The design is heat-pressed onto the shirt. It works on many fabric types.

Pros:

• Works on cotton, polyester, blends, and more
• Bright and bold colors with sharp detail
• Durable prints that last through washing
• Faster than DTG for bulk runs

Cons:

• Prints feel slightly heavier on the fabric
• Not as soft or natural as DTG
• Transfer films create more material waste

When to choose this method:

Choosing DTF printing services is best if your brand uses mixed fabrics or prints in bulk. It is a solid option for team wear, workwear, or merchandise lines where speed and durability matter most.

2. Sublimation printing

Sublimation printing uses heat to turn ink into gas. That gas bonds with the fabric fibers. The result is a bright, long-lasting print that won’t crack or peel.

Pros:

• Sharp and vibrant colors
• Print becomes part of the fabric

• No texture – feels completely soft
• Excellent wash durability

Cons:

• Only works on light-colored polyester
• Doesn’t work on cotton
• Not ideal for dark fabrics

When to choose this method:

Choosing the sublimation printing services is great for brands selling activewear, polyester tees, or all-over prints. If you need vivid color and a soft, no-feel finish, and you are using light polyester garments, this method is a top choice.

3. Screen Printing

Screen printing uses mesh screens to apply ink directly onto the shirt. Each color in the design needs a separate screen. It’s best for bold, simple designs.

Pros:

• Strong and long-lasting prints
• Great color opacity on dark fabrics
• Cost-effective for bulk orders
• Works well on cotton and blends

Cons:

• Not ideal for detailed or photo prints
• Setup takes time and effort
• Costs more for small orders

When to choose this method:

Go with screen printing if you are printing a high quantity of shirts with simple, solid-color designs. It’s a smart choice for uniforms, merch drops, and promotional tees where consistency matters.

4. Direct-to-Garment (DTG)

DTG printing is like using an inkjet printer, but for shirts. The design is printed directly onto the fabric using water-based ink. It creates smooth, detailed prints that blend into the shirt.

Pros:

• Great for full-color and photo-like designs
• No setup screens needed
• Soft feel with minimal texture
• Ideal for small runs and print-on-demand orders

Cons:

• Slower for large batches
• Works best only on cotton fabrics
• Colors may fade faster if not washed properly
• Pretreatment is required for dark garments

When to choose this method:

DTG is best for brands offering detailed artwork, custom drops, or small-batch runs. If you need soft prints and fast turnaround without large minimums, DTG is a strong fit, especially for 100% cotton tees or hoodies.

5. Heat Transfer Vinyl (HTV)

HTV uses a machine to cut shapes or letters from colored vinyl. The design is then heat-pressed onto the shirt. It sticks to the fabric and holds well.

Pros:

• Great for names, numbers, or simple logos
• Works on cotton, polyester, and blends
• Good for one-offs and short runs
• Easy to customize for small orders

Cons:

• Not suitable for detailed or complex designs
• Vinyl can feel stiff on the shirt
• May peel or crack over time with heavy wear

When to choose this method:

HTV is ideal for sports jerseys, event shirts, and personalized designs. Use it when you need clean shapes or bold letters and are producing small batches on short notice.

6. Plastisol Transfers

Plastisol transfers use screen printing ink printed onto transfer paper. The design is stored, then heat-pressed onto the shirt when needed. It blends screen quality with on-demand flexibility.

Pros:

• Clean, bold prints with strong color
• Transfers can be printed in advance
• Good for quick application on multiple garments
• Works on cotton and blends

Cons:

• Slightly heavier print feel
• Needs proper heat and pressure to apply well
• May wear faster if not pressed correctly

When to choose this method:

Plastisol transfers are great for brands that want to print once and press later. Ideal for logos, promo tees, or fast reprints where screen quality is needed without setting up a press every time.